AGV forklifts (Automated Guided Vehicle forklifts) are intelligent logistics handling equipment. They utilize built-in navigation systems and sensors (such as laser, infrared, ultrasonic, etc.) to perceive the surrounding environment. These sensors help match pre-set landmarks, magnetic markers, walls, and other features to determine their location and create maps. Under computer monitoring, AGV forklifts can travel along specified guidance paths and, following path planning and operational requirements, accurately move and stop at designated locations to complete a series of operational functions. Using a Linear Wire Displacement Sensor, the forklift can detect the pallet height in real-time, making cargo handling smarter.
What is a Linear Wire Displacement Sensor?
A Linear Wire Displacement Sensor, also known as a wire-draw displacement sensor, features a compact structure, long measurement travel, small installation space, and high measurement accuracy. It can measure length and speed, making it highly suitable for measurement and control in AGV forklifts.
The Linear Wire Displacement Sensor can be used in AGV forklifts for several purposes
1.Enhancing Positioning Accuracy
Height Positioning: When an AGV forklift handles cargo, it needs precise control over the fork height. The Linear Wire Displacement Sensor measures the extension of the wire, providing real-time, accurate feedback on the current fork height to the control system, ensuring the fork reaches the designated height accurately and stably.
Position Calibration: In complex or confined working environments, the Linear Wire Displacement Sensor offers high-precision position information, aiding the AGV forklift in position calibration to avoid collisions with surrounding obstacles, thereby enhancing operational safety.
2.Increasing Operational Efficiency
Real-time Feedback: The Linear Wire Displacement Sensor provides real-time feedback on the fork height and position, enabling the control system to adjust the AGV forklift’s movement trajectory and speed promptly, improving work efficiency.
Automated Control: Integrated with the AGV forklift’s control system, the Linear Wire Displacement Sensor can achieve automated control, reducing manual intervention, lowering labor intensity, and increasing the level of operational automation.
3.Ensuring Safety
Overload Protection: If the AGV forklift carries a load exceeding its rated capacity, the Linear Wire Displacement Sensor can detect abnormal fork movements and trigger overload protection mechanisms, preventing equipment damage and safety incidents.
Collision Warning: Working with other sensors, the Linear Wire Displacement Sensor can implement collision warning functions. When the AGV forklift approaches an obstacle, it issues timely warning signals to prevent collision accidents.
Overall, the application of the Linear Wire Displacement Sensor in AGV forklifts not only enhances positioning accuracy and operational efficiency but also improves equipment adaptability and safety. As logistics automation technology continues to advance, the application prospects of Linear Wire Displacement Sensors in AGV forklifts will become broader.
What kind of Linear Wire Displacement Sensor can be used in AGV forklifts?
Waterproof and Explosion-Proof Capability: For AGV forklifts operating in various challenging environments, a Linear Wire Displacement Sensor must have strong environmental adaptability, capable of functioning normally in humid, dusty conditions. Thus, the Briterencoder IP68 waterproof Linear Wire Displacement Sensor is essential. Briterencoder’s IP68 waterproof sensors have a high IP protection rating, passing national-level IP68 waterproof tests, capable of withstanding harsh environments, ensuring measurement accuracy and data stability. Additionally, we offer EX explosion-proof versions of Linear Wire Displacement Sensors, safe for use in special conditions, certified by national-level test institutions.
Installation Flexibility: A Linear Wire Displacement Sensor should be compact and easy to install, adaptable to different installation positions in AGV forklifts to meet various operational needs. The Briterencoder Linear Wire Displacement Sensor is as small as 27mm in diameter, 57mm in height, and about the size of a coin in width! It supports multiple communication types, including RS485, RS232, TTL, CAN, CANopen, SSI, and BISS.
High Precision and Durability: AGV forklifts need precise fork height control and frequent back-and-forth movement, requiring a high-precision and long-lasting sensor. The Briterencoder Linear Wire Displacement Sensor offers absolute precision of up to ±0.1%, with repeat accuracy reaching ±0.01%. Our sensors are absolute type, meaning they can provide correct values even after power interruptions. Briterencoder sensors have undergone lifespan testing, lasting over five million cycles. The pull wire is made of 0.8mm gauge stainless steel with a nylon coating, and the outlet is ceramic to enhance longevity.
The use of Linear Wire Displacement Sensors in AGV forklifts significantly improves the flexibility, position accuracy, and automation level of the forklifts. With continued technological advancements and application expansion, Linear Wire Displacement Sensors will play an increasingly important role in more fields. As the leading supplier of absolute Linear Wire Displacement Sensors in China, Briterencoder will keep upgrading its products to provide customers with the best experience.
For more information or to make a purchase, please visit our official website at https://briterencoder.com/. Choose Shenzhen Briter Technology Co.,Ltd and experience the excellence of high-precision measurement!
